I recently designed and built my own sump. Being in this hobby for only a year I learned alot from it and thought I would pass it on.
First off don't make your sump more complicated than it needs to be. Do the necessary research, in forum's like this one, anywhere! Decide exactly what you want your sump to do and what will be installed in it, design accordingly.
If you decide to use a plastic tank for the sump remember that one gallon of water weighs about 8lbs. That means a 10 gal. sump already weighs 80lbs.! Yes, I'm writting from experience , wasn't thinking correctly that day.
Score the glass slightly where your baffles will be installed. This enables the silicon to get a better grip on the glass and will ensure a long lasting bond.
When purchasing your siphon and return pump, match the flow rates as close as possible. Remember just because a pump is rated for 500 gph doesn't mean you'll get that kind of performance with a 5' head (the height the water travels from your sump to the tank). Check the manufacturers specs for the flow rate at your desired height.
I would recommend placing a heater in larger sumps, less strain on your display tanks heater. Another point on this note is that pumps tend to generate some heat. Some more than others, but just something to remember.
A very important part of your sump would be its ability to hold extra water coming in from your display tank during a power outage. With the siphon installed correctly it shouldn't be much, but if your return pump plumbing turns into a siphon during an outage then usually theres a big mess. Easiest way I learned to solve this is to simply drill a small hole (1/8") just below the water line in your display tank. Once the water level drops below this hole the return pump plumbing will begin to suck in air, breaking the siphon. When you think you are prepared for an outage, perform a test to make sure. Shut off the electricity and watch your water levels. Improve/redisign anything necessary.
I hope this helps someone. If anyone thinks of anything to add please do, I too am still learning about sumps.![]()



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