Hey Reinhold,
I think that the 2 250w, + VHO sounds like a good idea. 2 4" fans should be OK provided its not too humid. More may be needed if it is, but in any case, that much heat is easily handled without a chiller. For a 48" canopy, I would recommend the 46.5" URI VHO lamps. They are 110w. They can be found just about anywhere (that sells URI) and it'll be much easier to fit them in a 48" canopy.
I am unaware of any direct bolt in kits, but the PFO and Icecap retros that are sold everywhere need very little technical expertise to install. Its all pretty much a matter of a few screws. They will come with everything you need except mounting screws, and probably a timer.
For the canopy. I would recommend something around 10-12" tall. That will give you room to work, and room for adjustment if needed. You'll want doors that open onthe front somehow, and haveing a dor on the top adds ease of light removal. There are really a LOT of ways to go about it. Best thing to do would be to surf around peoples sites, and find one you like. Give your brother a pic, and the dimensions you'd like. Its really about personal taste.
-Perry



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