Isaac,
I am sorry what size is your tank?
Personally I am against HOB or Canister filters for marine tanks. Other people have used them sucessfully but the preferred method is live rock and a protein skimmer. The HOB filters couldn't even keep my 10 gallon fresh water tank clean. I was using 2 that were rated at much more than required and that was with a small bioload.
Anyway, If you wanted to make an inexpensive sump you could always use a rubbermaid container. They are easy to drill for bulkheads and are available in many sizes. You just have to be sure and purchase a sturdy one so they don't bow under water pressure.....
I don't have any GOOD plans for a DIY skimmer. I must say that skimmers although expensive really are not over priced. They involve a rigorous assembly process usually done by hand.... You get what you pay for....



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