Don't go with anything smaller than 1" bulkheads for the closed loop and for the returns through the corner overflows. You could even split the return coming up through the corner overflow so that it exits through the overflow wall in two different directions. For the drains, go with either 1.5" or 2". The 1.5" would probably be more than adequate for what you are planning but it wouldn't hurt to have 2" drains, although it would make the plumbing a lot more expensive.
Ninong
P.S. -- If you are ordering from Inter-American, just tell Mitch what you want to accomplish and he will advise you on the best size bulkheads. He has a tendency to think big on bulkheads, unlike some of the major tank manufacturers. ;)
P.P.S. -- Depending on how much flow you want to run through the closed loop, you could even go with 1.5" bulkheads to supply the pump and 1" discharge return bulkheads. I guess it all depends on what pump you are considering for your closed loop. The AM-3000 would be a good choice and it has 1.5" inlet/outlet.



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